For new pilot plant or major process expansion, Spraw Systems process engineering teams' turnkey capabilities ensure optimum performance from conceptual design phase through engineering phase to operation phase with efficient and sustainable solutions. Our integrated process engineering capabilities include batch, continuous and discrete processes for chemicals, petroleum, pharmaceutical, waste-treatment, alternative fuels, power generation and other allied industries.

Conceptual Process Design

The Process Design Package (PDP) or Front End Engineering Design (FEED) study will establish the specific set of process operating conditions and equipment necessary to achieve the optimum reliability, efficiency and safety. Typical conceptual process engineering deliverables are:

Detailed Process Design

The detailed process design is a comprehensive process design package that includes all the necessary information (structural steel supports, facility, cabling and piping details, insulation, equipment selection, etc.) required to perform the final engineering of the plant. Spraw Systems provides this package and helps to answer any questions the customer might have to ensure a smooth transition into the detailed engineering phase. We provide process design packages for both Inside Battery Limits (ISBL) and Outside Battery Limits (OSBL). Typical detailed Process Engineering deliverables are:

Modeling and Simulation

Once the conceptual and detailed process engineering stages are completed, we obtain go-ahead from the customer to undertake simulation of process using leading simulation software(s), to generate accurate design information, multiple design cases, process flow diagram, mass & energy balance, process optimisation and sensitivity analysis. Typical simulation deliverables are:

Operation Consulting

Spraw System also offers following process consulting and remediation services to the operational plants: