ENERGY SOLUTIONS

Gas, steam or water circuits that provide specific forms of energy to the operating process exist throughout various industries. Heating, cooling, compressed air, natural gas, electricity and steam are some of the common mediums whose production, distribution and consumption incur ever-increasing energy costs. To help our customers understand the impact of losses due inefficient operations, and strategies to be adopted to reduce operational and capital losses, we provide the right measurement solution combined with our consulting and service capabilities.

Compressed Air Systems

Prerequisite for Cost Reduction

Typically 90% of energy used for the production of compressed air gets lost in the form of waste heat and 20-30% of the total compressed air production capacity is lost to leakages. Improving compressed air system performance requires a systematic approach analyzing both the supply and demand sides of the compressed air system.

Our Solution

Our energy Solutions identify and define the right Key Performance Indicators (KPIs) to evaluate compressor efficiency, system balancing and leakage and specific energy consumption.

Benefits of Our Solution

Steam Systems

Prerequisite for Cost Reduction

A typical steam boiler often consumes many times the initial capital expense in fuel usage annually. The investment cost for a boiler can easily be five times lower than the yearly fuel consumption. Consequently, a difference of just a few percentage points in boiler efficiency between units will result in substantial fuel savings.

Our Solution

Constant monitoring of a steam boiler and the steam system is the key to improving system performance and detecting changes for steam boiler efficiency, system balancing and leakage, and specific energy consumption.

Constant monitoring of a steam boiler and the steam system is the key to improving system performance and detecting changes for steam boiler efficiency, system balancing and leakage, and specific energy consumption.

Cooling Systems

Prerequisite for Cost Reduction

Cooling energy accounts for a huge proportion of overall energy costs and a small reduction of energy consumption leads to significant cost savings. For effective measurement, the knowledge about the system characteristics at different operating conditions and system configuration is essential.

Our Solution

Our solution identifies and defines the cooling system efficiency, system leakages, and specific energy consumption.

Benefits

Heating Systems

Prerequisite for Cost Reduction

Most industry heating processes and technologies are separate processes, which requires dedicated measures to improve system performance, thereby incurring undesired operational costs.

Our Solution

Define the right KPIs which help to evaluate heating system efficiency and specific energy consumption.

Benefits of Our Solution

Electrical Systems

Prerequisite for Cost Reduction

Today rising electricity costs and ever-increasing stringent environmental requirement are making the plant owners cut on other costs which is directly affecting the throughput. To identify and allocate the most electricity consuming assets and processes, it is essential to collect data on such assets and processes for further improvement.

Our Solution

Our power monitoring solutions capture the data on real time basis giving comprehensive view of electrical distribution system and interconnected processes. By defining the right KPIs of entire architecture, we can evaluate electrical efficiency, system and phase loads, and real power compensation.

Benefits of Our Solution

Spraw System Advantage

Domain expertise:We focus on all aspects of process and manufacturing operations, leveraging technology to solve complex production problems.

Customisation: Out of the box solutions and services geared to your specific needs

Full services:We provide end to end support to our customers ranging from conceptualization, design and development and operational support.

Proven technology: Our experience with technology and vast pool of industry experts with us helps us craft a well defined road map for operational excellence for our customers.

Added Benefits

  • Standardise processes and metrics.
  • Rationalise plant stack
  • Create a flexible and scalable plant architecture.
  • Materilise Quick return on investment
  • Continued operational reliability
  • Cost-effective expertise
  • Superior quality service
  • Convenient on-demand service
  • Values to match your requirements
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